See what Klovio costs for your operation. Personalized quote in your inbox in 60 seconds.

Choose the right box size

Last updated May 2026

Cartonization is choosing the right box for an order. The right box costs less to ship and protects the goods; the wrong one wastes money on every shipment.

Why box size matters

  • Cost — carriers charge by size as well as weight (dimensional weight). An oversized box pays for air.
  • Protection — a too-big box lets contents shift; a too-tight box crushes them.
  • Materials — right-sized boxes use less void fill.

Help Klovio suggest a box

If your products carry dimensions and weight — set on the product edit form — Klovio can suggest a suitable box size as you pack, based on what the order contains.

A simple box range

Most operations do well with a handful of standard sizes — small, medium, large, plus one or two specials. Too few sizes and everything ships oversized; too many and packers waste time choosing.

Multi-box orders

When an order won’t fit one carton, split it across boxes during packing — Klovio tracks which item went in which box and labels each one.

Tip: review your most-used box against your most-common order. If your top-selling combination ships in a half-empty large box, a new size could pay for itself fast.

Was this article helpful?

Still stuck? Our team replies in about 47 minutes on average.